LU-YH 18-Line Universal
| Brand | LU-YH-18 Universal |
| Units | 27 |
| Name of machines | 1. Tire bead seat cutter 1 unit. 2.Tire-to-band cutter 1 unit. 3. Band to workpiece cutter 1 unit. 4. Tire bead seat extruder 1 unit. 5.Main attritor 1 unit. 6. Primary purification sieve 1 unit. 7.Fine purification sieve - 1 unit. 6. Magnetic separator 2 units. 7. Air separator 1 unit. 8. conveyors 3 units. 9. Electric board . 10. Final attritor of fine fraction 1 unit. 11. Portable mixer 1 unit. 12.Coating spreader 1 unit. 13.sprayer 1 unit. 14. УН-СН-2 press - 1 unit. 15. Hydraulic station 1 unit. 16. Pneumatic lifter up to 300 kg . 17. Hand truck, cargo capacity up to 1000kg - 1 unit. 18. Scales, up to 10kg . 1 unit. 19. Stationary mixer,1 unit. 20. Molds 4 units. |
| Not included in the set | Bathes for mixing and storing raw materials at pressing and filling 4 units. |
| Rated power consumption | 195 . |
| Actual power consumption | 100 kW. |
| Main engine power | 43 kW |
| Press heater power | 20kW |
| Water consumption | 50l/day (cooling) |
| Raw materials consumption | 3600 kg/shift |
| Produces workpieces | 3600 kg.shift (six tyres of delivery truck, 65 kg/hr ) |
| Crumb, % | 55% (0.5 - 1.0 mm) |
| Powder, % | 45% (0 - 0.5 mm) |
| Textile | removes |
| Metal | extracts |
| recycles pure rubber | recycles |
| Tires and bands containing textile | recycles |
| Tire and bands containing textile and metal | recycles |
| Tires containing metal | recycles |
| Tires, diameter up to 4 meters | Doesn't recycle |
| Crumb, productivity | Depends on rubber contents in raw materials |
| - hour | 200 – 250 kg hr |
| -Shift (10 hrs) | 2000-2500 kg/shift |
| - day (22 hrs) | 4000-5000 kg/day |
| - year | 1200 -1500 tons |
| -extracts metal scrap/shift | 1000 kg max, it depends on specifications of the raw materials |
| -extracts textile/shift | 200 kg max qaulity, depending on specifications of raw materials |
| Productivity (floor coverings, thickness 16 mm) | 85 000 m2 |
| Raw materials consumption (waste tires ) | 3000 tons/year |
| Glue consumption | 180-190 tons/year |
| Dyes consumption | 65-66 tons/year |
| Diameter of recycled tires | 12 inches - 24 inches |
| calculation of operation mode | 300 days/year, 22 hrs/day |
| Personnel , shift | 12 persons. |
| Foreman (engineer) | 1 person. |
| Skillful workers | 4 persons. |
| Shiftmen | 7 persons. |
| The factory is divided into sections, each section is served by: | 4 sections |
| --Attritors section | 3 persons. |
| --tire (up to 24 inches) prepation section | 3 persons. |
| --Continous filling section | З persons. |
| --Compression section | 3 persons. |
| Weigth of the equipment | 10250 kg |
| Certification | Certified in Pr China, Vietnam, Mongolia, Ukrain, Kazakhstan, Egypt, Turkey, Czech Republic, Israel, Russia |
| Factory warranty | 1 year |
| Technical losses, % | 0,5% of weight of raw materials |
| Production area (without warehouses) | 300 m2 |
| It must be installed indoors | ---Preparation section ---attrition section ---compression section |
| Outdoor installation | ---jointless filling section, operation temperature should drop below + 10C. |
| Time of installation | 2 weeks |
| Fractions are controlled by replacement of sieves | 2 fractions simultaneously |
| FOundation | Is required for the main attritor |
| Factory start and adjustment specialists | Desirably, but not comppulsory |
| Training of the personnel | Desirably but not compulsory |
| License | USD |
| Transportation | One 40ft. container and one 20ft. container |
| Manufacturing time | 60 days |
| Shipping time | 66 days |
| Manufacturing time | 90-120 days depending on destination |
| Spare parts | Are not included in the set. |
| Wearing parts : | |
| ---abrasive shafts 2units | Service time -2 years (made in Japan) |
| ---circular cutter - 2 units | Service time -1 year |
| ---chips crusher | Service time -1 year |
| ---Tire bead sear cutter's blades | Service time -4 months |
| ---Tire bead seat extruder's drums | Service time – 6 months (but it is possible to extend its service time and/or restore it |
| ---Replaceable sieves | Time of service - 1 year |
| Manufacturing process | ----------1.Removal of a tire bead seat ------ 2.Separation of metal and rubber in tire bead seat -------------3. Cutting of tire (without tire bead seat) in spiral bands of width of 3-5 cm..------------------4. Cutting off the second tire bead seat -----------5. Thinning of band.------------6. Cutting of workpieces -----------------7. Production of powder and crumb.---------------------- 8. Separation into fractions -------------- Removal of textile cord -------------- 10. Shredding of pure rubber (tread strips) and rubber containing textile cord.Finished product warehouse----------11.Mixing of rubber for tilings----------------Storage of two finished mixture for two days in two vessels-----------------12. Manufacturing of tilings 500 mm х 500 mm х 16 mm---------------Maturing of the finished tiles during 24 hrs after compression ----------------------Finished products warehouse ------------shop If carpeting is required : Transportation of the equipment to the carpet placing spot -------------------13. Manufacturing of mixtures for carpeting -------------14.Laying of rubber carpet, thickness - 16 mm -----------------15. Compression, compacting and drying of the carpet -------------Maturing during 24 hrs -----------------Handing over to the Customer |
| The products obtained (crumbs and powder) are used to produce | |
| -Mats for sport-grounds and garden-houses 500 х 500 mm | |
| -filling seamless coatings | |
| -baseplates for rails and railway hardware | |
| -soles for slippers | |
| - sanitaryware gaskets | |
| - rugs for entrance doors and bathrooms | |
| -additive to asphalt |
YH-18 layout in a hangar of 12 х 25 м
1- Sprayer and stacker storage area
2 - Mixer
3 - Flooring press
4 - Main attritor
5 - Control board
6 - Air separator and final attritor
7 - Metal extruder
8 - Chips cutter
9 - Band cutter
10 - Cutting machine